Die-cut services refers to a foam material that has been cut into specific shapes or patterns using a die-cutting process. Die-cutting is a manufacturing technique that uses a die (a specialized cutting tool) to cut materials like foam, fabric, paper, and other flexible or semi-rigid materials into precise shapes and sizes. Die-cut foam can be used in various applications, including packaging, cushioning, insulation, gaskets, and more. Here are some key points about die-cut foam: Materials: Die-cut foam can be made from various types of foam materials, including polyethylene foam, polyurethane foam, EVA foam (ethylene-vinyl acetate), and others. The choice of foam material depends on the specific requirements of the application. Custom Shapes: Die-cutting allows for the creation of custom shapes and configurations. This is particularly useful when the foam needs to fit into a specific space, provide cushioning for a product, or serve as an insulation barrier. Precision: Die-cutting is a precise and repeatable process, which ensures that each piece of die-cut foam is consistent in shape and size. This precision is important for applications where tight tolerances are required. Applications: Die-cut foam is used in a wide range of industries and applications. For example, it can be used in packaging to create custom inserts for protecting delicate items during shipping. In the automotive industry, die-cut foam may be used for gaskets and seals. In electronics, it can provide cushioning and protection for sensitive components. Cushioning and Padding: Die-cut foam is often used to provide cushioning and padding in various products, including cases, bags, furniture, and medical devices. It can help protect items from impact and provide comfort. Sound Absorption: In acoustic applications, die-cut foam with specific patterns and shapes can be used for sound absorption and noise reduction. Thermal Insulation: Some die-cut foam materials are suitable for thermal insulation purposes. They can help regulate temperature and reduce heat transfer. Seals and Gaskets: Die-cut foam can be used to create seals and gaskets that provide a barrier against dust, moisture, and other environmental factors. This is common in industrial and mechanical applications. Die-cut foam is a versatile material that can be tailored to meet the requirements of various industries and applications. The die-cutting process allows for efficient and cost-effective production of custom foam components, making it a popular choice for manufacturers and designers looking for precise and reliable foam solutions. For more details, please visit our website at www.foamtec.com.my If you require further information or have any inquiries, please do not hesitate to contact us at enquiry@foamtec.com.my / wong.tat.yee@foamtec.com.my We are here to assist you. Thank you for considering Foamtec Malaysia for your specialized requirements. #foamconverting #diecutserviceforfoam
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A metal strip with a polyurethane coating typically refers to a piece of metal material that has been coated with a layer of polyurethane. This coating serves various purposes, depending on the application and requirements of the specific project or product. Here are some key points about such a combination: ## Corrosion Protection: One of the primary reasons for applying a polyurethane coating onto a metal strip is to provide corrosion resistance. The polyurethane layer acts as a barrier between the metal and external elements, such as moisture, chemicals, and atmospheric conditions, which can cause the metal to corrode over time. ## Wear Resistance: Polyurethane is known for its excellent wear resistance and durability. Coating a metal strip with polyurethane can enhance its ability to withstand abrasion, friction, and physical impacts, making it suitable for applications that involve movement, sliding, or contact with other surfaces. ## Insulation: Polyurethane coatings can also provide electrical and thermal insulation. This can be useful in applications where the metal strip needs to be protected from electrical conductivity or where temperature control is important. ## Aesthetics: Polyurethane coatings are available in various colors and finishes. Coating a metal strip with polyurethane can improve its appearance, making it more visually appealing and potentially offering customization options. ## Noise Dampening: Polyurethane coatings have sound-dampening properties, which can be beneficial in applications where the metal strip might create noise due to vibrations or other factors. ## Applications: Metal strips with polyurethane coatings find use in a wide range of industries and applications. Some examples include conveyor belts, automotive parts, industrial machinery components, architectural elements, marine equipment, and more. ## Application Methods: Polyurethane coatings can be applied through various methods, such as spraying, dipping, brushing, or molding. The choice of application method depends on factors like the size, shape, and complexity of the metal strip. It's important to note that the effectiveness of a metal strip with a polyurethane coating will depend on factors such as the quality of the coating, the adhesion between the metal and the polyurethane, and the specific environmental conditions the coated metal strip will be exposed to. When considering the use of a metal strip with a polyurethane coating, it's advisable to consult with materials engineers, coating specialists, or relevant industry experts to ensure that the chosen combination meets the desired performance and functional requirements for your specific application. Visit us at www.innovativerollers.com Contact us at haresh.shyara@innovativerollers.com Mobile - 00919978445803
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Powder coating is a popular method of applying a durable and protective finish to various surfaces, including metals, plastics, and wood. The technology involves the application of a dry powder to a substrate, which is then cured under heat to form a hard, durable finish. One of the key components of powder coatings is the resin, which plays a crucial role in determining the properties and performance of the coating. There are several types of resins commonly used in powder coatings, each with its own advantages and disadvantages: Epoxy Resins: Epoxy resins are widely used in powder coatings due to their excellent adhesion, chemical resistance, and mechanical properties. Advantages: 1. Good adhesion to metal substrates. 2. Excellent chemical and corrosion resistance. 3. High mechanical strength and durability. 4. Good electrical insulation properties. Disadvantages: 1. Susceptible to UV degradation unless modified. 2. Limited flexibility compared to some other resin types. 3. Generally, epoxy coatings are not recommended for outdoor applications without additional UV stabilizers. Polyester Resins: Polyester resins are another common choice for powder coatings, known for their excellent weatherability and colour retention. Advantages: 1. Excellent outdoor durability and resistance to weathering. 2. Good colour and gloss retention. 3. Wide range of application possibilities, including automotive, architectural, and industrial. 4. Relatively low cost compared to other resin types. Disadvantages: 1. Poor chemical resistance compared to epoxy resins. 2. Limited flexibility, which can lead to cracking under stress. 3. Prone to chalking over time when exposed to UV radiation. Polyurethane Resins: Polyurethane resins offer exceptional toughness, flexibility, and abrasion resistance, making them suitable for demanding applications. Advantages: 1. Excellent flexibility and impact resistance. 2. Superior abrasion resistance compared to other resin types. 3. Good chemical resistance, especially to solvents and fuels. 4. Can be formulated to provide high gloss finishes. Disadvantages: 1. Generally more expensive than epoxy and polyester resins. 2. Susceptible to yellowing and degradation upon prolonged UV exposure. 3. Requires careful formulation to balance flexibility and hardness. Acrylic Resins: Acrylic resins offer good weatherability, colour retention, and chemical resistance, making them suitable for exterior applications. Advantages: 1. Excellent weatherability and colour retention. 2. Good resistance to chemicals and solvents. 3. Can be formulated for low-temperature cure, reducing energy consumption. 4. Good adhesion to various substrates. Disadvantages: 1. Relatively poor mechanical properties compared to epoxy and polyurethane resins. 2. Limited flexibility compared to polyurethane resins. 3. Prone to scratching and marring.
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CEO @ Ceresana - B2B Market Research Institute: Bio-Economy, Mobility, Chemicals, Plastics, Packaging & Industrial Goods.
6th Adhesives Study: Vinyl, Acrylic, PUR, Elastomer, Epoxy Strong and secure for eternity, elastic, heat-resistant, or removable without residue. Adhesives are tailor-maide for a broad range of applications: There are more than 250,000 different adhesive formulations, and the number is steadily increasing. These mostly invisible helpers not only provide adhesion and bonding, they also offer thermal and sound insulation, protection against moisture, electrical conductivity, pest control and other innovative functions. Ceresana has analyzed the global market for the 6th time: 13.5 million tonnes are consumed every year. Adhesives combine and protect With a share of around 38.2% of global sales, Asia-Pacific is the largest market, followed by North America. In Europe, “paper and packaging” uses the most adhesives. However, the construction industry is the most important sales market worldwide: Around 27.5% of global consumption is accounted for by wall and floor coverings, the repair and renovation of buildings, components such as cladding and panels and even insulation materials. In the automotive industry, lightweight car bodies and batteries for electromobility are further increasing the demand for adhesives; thermoset composite materials for wind turbine rotor blades are also bonded. Data on adhesive applications & technologies Vinyl adhesives represent the most important product type with a current annual demand of around 3.95 million tonnes. There is a wide variety of vinyl-based adhesives. Products based on polyvinyl acetate are among the most important ones. Polyvinyl alcohol, manufactured from polyvinyl acetate, is used for porous materials, such as paper, cardboard, wood, cork, and leather. Vinyl products are followed by acrylic-based, PUR, elastomers, and epoxy adhesives. PUR and reactive adhesives are currently experiencing the strongest growth. Water-based adhesives account for around 46% of total consumption. The study in brief: Chapter 1 analyzes the global market, including forecasts up to 2032: Revenues, demand, and production. Data and influencing factors on the use in the applications: construction, paper and packaging, wood processing, transportation, shoes, leather, and textiles, consumer products, and others. Demand is broken down by product type: Vinyl, acrylic, PUR, elastomer, epoxy, and others. The technologies are also covered individually: water-based, hot-melt, solvent-borne, reactive, and others. Chapter 2 analyzes the market in the 17 most important countries: Demand, export, import, and revenues are given. In addition, these countries are also analyzed in detail regarding application and technology. Demand and production of each country is split for each type of adhesive. Chapter 3 offers a directory of the 89 most important producers, such as 3M, Bolton, Bostik, Fuller., Henkel, Huntsman, ITW, Nagase, RPM, and Sika. Further details: https://lnkd.in/eJHQTVrq
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6th Adhesives Study: Vinyl, Acrylic, PUR, Elastomer, Epoxy Strong and secure for eternity, elastic, heat-resistant, or removable without residue. Adhesives are tailor-maide for a broad range of applications: There are more than 250,000 different adhesive formulations, and the number is steadily increasing. These mostly invisible helpers not only provide adhesion and bonding, they also offer thermal and sound insulation, protection against moisture, electrical conductivity, pest control and other innovative functions. Ceresana has analyzed the global market for the 6th time: 13.5 million tonnes are consumed every year. Adhesives combine and protect With a share of around 38.2% of global sales, Asia-Pacific is the largest market, followed by North America. In Europe, “paper and packaging” uses the most adhesives. However, the construction industry is the most important sales market worldwide: Around 27.5% of global consumption is accounted for by wall and floor coverings, the repair and renovation of buildings, components such as cladding and panels and even insulation materials. In the automotive industry, lightweight car bodies and batteries for electromobility are further increasing the demand for adhesives; thermoset composite materials for wind turbine rotor blades are also bonded. Data on adhesive applications & technologies Vinyl adhesives represent the most important product type with a current annual demand of around 3.95 million tonnes. There is a wide variety of vinyl-based adhesives. Products based on polyvinyl acetate are among the most important ones. Polyvinyl alcohol, manufactured from polyvinyl acetate, is used for porous materials, such as paper, cardboard, wood, cork, and leather. Vinyl products are followed by acrylic-based, PUR, elastomers, and epoxy adhesives. PUR and reactive adhesives are currently experiencing the strongest growth. Water-based adhesives account for around 46% of total consumption. The study in brief: Chapter 1 analyzes the global market, including forecasts up to 2032: Revenues, demand, and production. Data and influencing factors on the use in the applications: construction, paper and packaging, wood processing, transportation, shoes, leather, and textiles, consumer products, and others. Demand is broken down by product type: Vinyl, acrylic, PUR, elastomer, epoxy, and others. The technologies are also covered individually: water-based, hot-melt, solvent-borne, reactive, and others. Chapter 2 analyzes the market in the 17 most important countries: Demand, export, import, and revenues are given. In addition, these countries are also analyzed in detail regarding application and technology. Demand and production of each country is split for each type of adhesive. Chapter 3 offers a directory of the 89 most important producers, such as 3M, Bolton, Bostik, Fuller., Henkel, Huntsman, ITW, Nagase, RPM, and Sika. Further details: https://lnkd.in/eevyuJ4a
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Chemistry of *Polyurethane foam* It is a versatile synthetic material that is widely used in various applications due to its unique chemical properties. It is formed by the reaction of two main components: polyols and isocyanates. Let's delve into the chemistry behind PU foam and its uses. Chemical Formation: Polyols: These are compounds with multiple hydroxyl (-OH) groups. They can be derived from various sources such as vegetable oils, polyester resins, or petroleum-based chemicals. Polyols provide the backbone of the polyurethane foam. Isocyanates: These compounds contain an isocyanate functional group (-NCO). The most commonly used isocyanates in polyurethane foam production are toluene diisocyanate (TDI) and methylene diphenyl diisocyanate (MDI). Isocyanates react with polyols to form a polyurethane polymer. Reaction Process: The formation of polyurethane foam involves a two-step reaction: Step 1: The isocyanate groups of the isocyanates react with the hydroxyl groups of the polyols in an exothermic reaction called urethane linkage formation. This process is known as the "A-side" reaction. Step 2: During the urethane linkage formation, carbon dioxide (CO2) gas is generated as a byproduct. This CO2 gas gets trapped within the liquid mixture, causing the foam to expand. The expansion and solidification of the foam occur as the reaction progresses. This process is called the "B-side" reaction. Types of Polyurethane Foam: There are different types of polyurethane foam based on their application and properties: Flexible Foam: It is soft and flexible, commonly used in upholstery, bedding, and cushioning. Rigid Foam: It is firm and rigid, used for thermal insulation, construction, and packaging. Integral Skin Foam: It has a dense outer skin and a cellular core. It is used in automotive parts, furniture, and shoe soles. Uses of Polyurethane Foam: Polyurethane foam finds applications in a wide range of industries due to its desirable properties, such as: Insulation: Polyurethane foam is an excellent thermal insulator, making it valuable for insulation in buildings, refrigeration, and HVAC systems. Cushioning: The flexible foam variant provides comfortable cushioning in mattresses, furniture, and car seats. Packaging: Rigid polyurethane foam is used for protective packaging of fragile items. Construction: Polyurethane foam is utilized as an adhesive, sealant, and in spray foam insulation for buildings. Automotive: It is used in car interiors, seating, headrests, and insulation to enhance comfort and safety. Buoyancy and Flotation: Polyurethane foam's lightweight and buoyant properties make it suitable for marine applications like buoyancy aids and boat fenders. #packaging #chemical #automotive #petroleum #construction #chemistry #like #formation #react #furniture #interiors #hvac #gas #marine #chemicals #chemicalengineering #polyurethanefoam #india #canada #usa #innovation #paintsandcoatings #chemicalindustry #marketing #business
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Material Selection Guide for Rotomoulding Parts Rotomoulding, also known as rotational moulding, is a manufacturing process that is used to create hollow plastic parts. The process involves heating a powdered plastic resin inside a rotating mold. As the mold rotates, the resin melts and coats the inside of the mold. Once the resin has melted and coated the mold, the mold is cooled and the part is removed. Rotomoulding can be used to create a wide variety of parts, including tanks, storage containers, kayaks, and playground equipment. The material selection for rotomoulding parts is important, as the material will affect the final properties of the part. Factors to Consider When Selecting a Material for Rotomoulding When selecting a material for rotomoulding, there are a number of factors to consider, including: The desired properties of the part: What are the required strength, toughness, chemical resistance, and temperature resistance of the part? The cost of the material: Rotomoulding materials can range in price from a few dollars per pound to over ten dollars per pound. It is important to select a material that is cost-effective for the application. The availability of the material: Some rotomoulding materials are more readily available than others. It is important to select a material that is available in the required quantities and that can be delivered on time. Common Rotomoulding Materials The most common rotomoulding materials are polyethylene (PE), polypropylene (PP), and nylon. Each of these materials has its own unique properties and advantages. Polyethylene (PE) is the most widely used rotomoulding material. PE is available in a variety of grades, each with its own unique properties. PE is known for its good impact strength, chemical resistance, and low cost. Polypropylene (PP) is another popular rotomoulding material. PP has a higher melting point than PE and is therefore more heat resistant. PP is also stiffer and stronger than PE. However, PP is also more expensive than PE. Nylon is a high-performance rotomoulding material that is known for its excellent strength, toughness, and chemical resistance. Nylon is also heat resistant and has good abrasion resistance. However, nylon is the most expensive of the common rotomoulding materials. Other rotomoulding materials include thermoplastic elastomers (TPEs), ABS, and polycarbonate. These materials are less commonly used than PE, PP, and nylon, but they may be suitable for certain applications. If you need further assistance, please connect with us on www.polymerlink.net
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European Adhesive Market Analysis Adhesives can be classified into silicone adhesives, organosilicon adhesives, polyurethane adhesives, epoxy resin adhesives, acrylic adhesives, synthetic rubber adhesives, etc. based on the chemical composition of the main agent. The adhesive market is steadily growing and technology-intensive, while it is highly fragmented. In addition to traditional applications in construction, transportation, packaging, and consumer products, emerging fields such as photovoltaics, new energy, electronics, healthcare, and military industries can also provide additional development for the adhesive industry. Polyurethane adhesives, as a high-end adhesive, have excellent flexibility, impact resistance, chemical resistance, wear resistance, and low-temperature resistance. They are widely used in many industries, such as woodworking (panel bonding), construction paving (OCF adhesive, EPS steel panel), home security (anti-theft door), automobiles (car window and body seals), packaging, and electrical sealant. Global adhesive market was approximately USD 60 billion in 2021, and it is expected to reach USD 80 billion by 2030, according to publicly available data. In terms of consumer markets, the Asian region is the largest market for adhesives, accounting for about 52% of the total consumption; 21% each for North America and Europe; 7% for Latin America and other regions. In 2021, the consumption of ethylene, acrylic, polyurethane, elastomer, epoxy, and other types of adhesives in 23 European countries such as Russia and the Caucasus amounted to roughly 3.2 million tonnes. Ethylene-based adhesives had the highest proportion, reaching 34%, while the consumption of polyurethane adhesives only made up 8%. Ethylene-based adhesives are the most widely used in Europe, with polyvinyl acetate (PVAC) adhesive being the most representative. Besides, PVAC is used to produce polyvinyl alcohol (PVA) and is also used as an adhesive for porous materials such as paper, cardboard, wood, cork, or leather. The main end uses of ethylene-based adhesives are in the paper, packaging, wood products, and construction industries. In terms of market share, the leading adhesive manufacturers in Europe currently include AkzoNobel, Sika, Henkel, Huntsman, Fuller, etc. Figure 1: European Adhesive Market by Type in 2021 ...... More info pls click https://lnkd.in/gqmETzGX
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